Let's Talk About Your PVC Patch Project

PVC patches offer a distinctive, premium look that can't be achieved with traditional embroidery alone. Whether you're launching a new hat brand, creating a limited-edition release, developing company merchandise, or looking for a unique way to showcase your logo, custom PVC patches can help your hats stand out from the crowd.

Complete the form below and a Stitch America representative will contact you to discuss design options, sizing, colors, attachment methods, production timelines, and pricing.

PATCHD USA250 PVC Patch Hat
PVC Patch Closeup

Example of a custom molded PVC patch created for the PATCHD USA250 Collection. Prototype samples are often available for less than $100.

Before You Get Started

Custom PVC patches require a mold to be created before production begins. Because of the tooling involved, pricing is highly quantity-sensitive.

  • Orders under 50 pieces are generally not cost-effective.
  • Most customers order between 100 and 1,000 patches.
  • The cost per patch decreases significantly as quantities increase.
  • PVC patches are ideal for hats, uniforms, bags, promotional products, and retail merchandise.

Not ready for a production run? We can often produce a prototype sample patch for less than $100, allowing you to evaluate the design, colors, size, and overall appearance before committing to a larger order.

If you're not sure whether PVC is the right choice for your project, we'd be happy to discuss your options.

Why Choose Stitch America?

  • Expert guidance throughout the PVC patch development process
  • Prototype samples available before production
  • Typical prototype cost under $100
  • We typically apply these with a heat press
  • Ability to apply patches to hats, apparel, bags, and promotional products
  • Domestic customer service and project management
  • Professional artwork assistance available

Questions before completing the form? Call us at 770-537-4357 and we'll be happy to discuss your project.